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INDUSTRIAL ELECTRIC & PNEUMATIC SCREWDRIVERS


 

                                      

 

TECH-SONIC ULTRASONIC WIRE SPLICING

UP

FALCON 20W

 

 

Click on images for more detail             

The Falcon-20W ultrasonic wire splice welder is designed to produce wire connections of superior quality and consistency. The Falcon-20 wire splicer delivers enhanced cost-efficiency, productivity, and precision to the wire harness assembly process.

The control unit, a high-frequency generator and an industrial PC are contained within a 19" control box that is fitted with a simple display screen that allows for ease of use. An integrated quality control system monitors all critical wire splice parameters according to user-indicated tolerance ranges to ensure splices of the utmost quality. The machine is controlled by the Falcon Generator with integrated power supply, quality control, and data memory. Adjustment of tool width is conducted automatically by a servo motor. Automated digital calibrations allow for easy setup.

 
Falcon 20W Operating Characteristics
  • Real power up to 3.0 KW
  • Easy loading and unloading of wires
  • Precision adjustment of splice width
  • Automatic calibration
  • Automatic frequency tuning adjustment
  • Digital amplitude control for precise settings (within one micron)
  • Electronic pressure regulator
  • Automatically adjustable energy
  • Quality controls with adjustable tolerance
  • Capable of storing up to 999 welds
  • Preset welding data/conditions
  • Automatic sequence welding

 

Falcon 20W Advantages
  • Easy to maintain and operate
  • Low tooling costs
  • Rapid welding time ? within seconds
  • Easy loading and unloading of wires
  • Environmentally friendly
  • Integrated quality control ensures high-quality splices each time
  • Compact, lightweight design

 

Falcon 20W Applications

Falcon 20W Specification

Power output  3.0 KW MAX
Voltage supply 200 - 240 VAC / 50/60 Hz
Ampere 16A max
Frequency 20k Hz
Pneumatic pressure supply
(dry and clean air)   
     

 

6.0 bar (dry and clean air)
Weld force 4000 N max
Control Power module with integrated P controls (19" cabinet, 3HE: interface: PLC)
Tooling Sonotrode / Anvil / Fixture
according to application
Weight of Machine 12 kg
Weld cross- sections 0.5-24 mm²

PDF BROCHURE FOR 20W

VIDEO CLIP SHOWING SPLICE OPERATION